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Product Name:THJDME-E1 Optical & Mechanical & Electrical Integrated Training System
Product Series:Electromechanical (including Motion Control and Electromechanical) Series
Product Introduction

Technique description
    The THJDME-E1 optical & mechanical & electrical integrated training system is a typical mechatronics product, is open designed with concept of Competence Based Education (CBE) in the industrial standard architecture. It consists of a training desk, mechatronics devices, power supply, push buttons, PLC, frequency converter, AC motor, step motor and driver, various sensors and simulated manufacturing simulation unit (feeding mechanism, robot arm, belt conveyor, and material sorting included). All the control objects are typical electromechanical device, approximately simulating the industrial field environment. The equipment is recommended for teaching and skill training of relative specialties, it also can be used as the skill training & examining equipment for technical school, vocational center and vocational qualification certification station. Safety is paramount, including current mode leakage protection and voltage mode leakage protection.  
Specifications
    (1) Power supply: 3-phase 4/5-wire 380V±10% 50Hz
    (2) Ambient temperature: -10~+40℃
    (3) Relative humidity: ≤85% @25 ℃
    (4) Altitude: <4000m
    (5) Power capacity: ≤1.5kVA
    (6) Dimension: 120×80×130cm
Hands-on exercises
    (1) Installation and commissioning of pneumatic system
    1) Installation of single rod cylinder action circuit
    2) Installation of pneumatic direction control circuit
    3) Commissioning of pneumatic speed control
    4) Installation of pneumatic sequence control circuit
    5) Installation of pneumatic robot arm
    6) Installation and commissioning of pneumatic system
    (2) Installation of electric control circuit
    1) Connection of forward and reverse rotation control circuit of AC motor
    2) Connection of speed control circuit of AC motor
    3) Connection of step motor control circuit
    4) Connection of sensing test circuit
    (3) PLC programming
    1) Programming for step motor control
    2) Programming for forward and reverse rotation control of asynchronous motor
    3) Programming for speed control of asynchronous motor
    4) Programming for robot arm control
    5) Programming for belt conveyor control
    6) Programming for mechatronics equipment control
    (4) Installation and commissioning of electromechanical device
    1) Installation and adjustment of workpiece magazine and workpiece ejection device
    2) Installation and commissioning of robot arm
    3) Installation and commissioning of belt conveyor
    4) Installation and commissioning of material sorting device
    5) Installation and commissioning of mechatronics equipment
    (5) Commissioning of PLC automatic control system
    1) Feeding mechanism automatic control
    2) Robot arm automatic control
    3) Belt conveyor automatic control
    4) Mechatronics automatic control
Equipment list
    The system comprises profile training desk, feeding mechanism, robot arm, material transporting and sorting unit, PLC, frequency converter, pushbuttons, power supply, various sensors, workpiece, I/O interface board, and pneumatic pipes, listed in the following table:


No.

Name

Specifications

Qty.

Remark

  1.  

Profile training desk

1200mm×800mm×840mm

1

 

  1.  

Touch screen module

5.7 inch, industrial color touch screen

1

 

  1.  

Mitsubishi PLC controller, frequency converter

FX2N-48MT (with transistor output)

1

Four brands for selecting

FR-E540, 3-phase input, power: 0.75kW

1

  1.  

Siemens PLC controller, frequency converter

CPU226CN (DC/DC/DC)+EM222 CN, extension module with 8-channel output, relay

1

MM420, 3-phase input, power: 0.75kW

1

  1.  

Omron PLC controller, frequency converter

CP1H-X40DT(with transistor output) +CP1W-8ER, extension module with 8-channel output, relay

1

3G3JV-A4007, 3-phase input, power: 0.75kW

1

  1.  

Panasonic PLC controller, frequency converter

FPX-C60T (with transistor output)

1

BFV00074, 3-phase input, power: 0.75kW

1

  1.  

Power supply module

Comprising one 3-phase power mains (with leakage and short-circuit protections), three fuses, two single-phase power sockets, and a group of 3-phase 5-wire power supply.

1

 

  1.  

Pushbuttons

Including one switching power supply 24V/6A, one emergency stop button, reset buttons (yellow, green, and red; one for each), self lock buttons (yellow, green, and red; one for each), two changeover switches, one buzzer, 24V indicators (yellow, green, and red; two for each).

1

 

  1.  

Feeding mechanism

Containing one workpiece magazine, one ejection unit, two photoelectric sensors, two magnetic switches, one single-rod cylinder, one solenoid valve, and one alarm lamp.

1

 

  1.  

Robot arm mechanism

Comprising one single-rod cylinder, one double-rod cylinder, one pneumatic claw, one inductance sensor, five magnetic switches, two limit switches, one step motor, one step motor driver, two single-controlled solenoid valves, one double-controlled solenoid valve.

1

 

  1.  

Belt conveyor

Including a 3-phase AC speed-down motor (AC380V, rotating speed 130rpm), four rolling bearings, two rolling wheels, and a conveyor belt( 1500 mm×67 mm×2mm)

1

 

  1.  

Sorting mechanism

Comprising a rotary cylinder, an inductance sensor, an optical fiber sensor, a diffuse photoelectric sensor, a pair of opposed arrangement photoelectric sensors, four magnetic switches, three material sorting troughs, two material guide blocks, and two single-controlled solenoid valves.

1

 

  1.  

Terminal block

Terminal block and safety receptacle

1

 

  1.  

Workpiece

Four metal ones, nylon black and white ones (four for each color)

12

 

  1.  

Safety leads

2mm/4mm safety sheathed patch cords

1 set

 

  1.  

Pneumatic pipe

Ф4/Ф6

1 set

 

  1.  

PLC programming cable

Used together with PLC

1

 

  1.  

CD

Including PLC programming software (DEMO), user’s manual, and program, etc.

1 set

 

  1.  

Equipped tool

Too kit: long handle cross screwdriver, cross screwdriver (two sizes), precision screwdriver (used for horologe), wire stripper, sharp nose plier, scissor, soldering iron, forceps, monkey wrench, and hexagonal wrench.

1 set

 

  1.  

Lead shelf

TH-JD20

1

 

  1.  

Air pump

0.6~0.8MPa

1

Silence

  1.  

Movable computer desk

TH-JD21

1

 

  1.  

PC

Brand computer

1

Self-equipped

 

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